Dec. 14, 2022


Description

Drill rig control systems are often not as well tuned nor as well behaved as expected. There can be substantial interaction between systems that is not recognized and is attributed to ‘difficult drilling’. This may only become obvious when supervisory control automation systems are added on top of the existing controllers.

This lecture shares some of the key findings on detecting, modeling, and correcting these issues, with particular attention on integrating drill string models with auto drillers, top drives, and active torsional damping systems. An unstable auto driller controller may induce stick-slip and lead to inefficient drilling and bottom hole assembly damage.

The torque limits set in the auto driller, top drive, and automation systems can also interact in ways that confound attempts to eliminate control instability. In general this interaction between controllers is not well understood by the industry and may not be recognized as a separate excitation mechanism for stick slip. Current best practices are shared to minimize the interaction of these three systems, but this is still an active area of discovery.

Simulation and rig trials have shown that this dysfunctional behavior can be mitigated by appropriate adjustments to the control system. Multiple systems have been designed that make these adjustments automatically and are now being deployed. In general, all control systems, not just drill rigs, can and should be modeled, monitored, and tuned to get the best performance of the system with unconditionally stable performance.


Featured Speakers

Speaker: Paul E. Pastusek, ExxonMobil UIS
Speaker Paul E. Pastusek, ExxonMobil UIS

Paul Pastusek is a Drilling Mechanics Advisor at ExxonMobil.  His expertise is in: automation, drill string dynamics, steerable systems, borehole quality, bit applications, cutting mechanics, rig instrumentation and control systems, and failure analysis. He received the 2020 SPE International Drilling Engineering Award and the 2017 GCS Regional Drilling Engineering Award.  Paul …

Paul Pastusek is a Drilling Mechanics Advisor at ExxonMobil.  His expertise is in: automation, drill string dynamics, steerable systems, borehole quality, bit applications, cutting mechanics, rig instrumentation and control systems, and failure analysis. He received the 2020 SPE International Drilling Engineering Award and the 2017 GCS Regional Drilling Engineering Award.  Paul has a BSME from Texas A&M University and an MBA from the University of Houston.  He has 43 years’ experience redesigning drilling processes and tools to the economic limit. He is a Registered Professional Engineer, holds 42 US patents, and has delivered 41 papers and presentations on drilling technology.  He is currently leading two industry efforts: upgrading the IADC Code System and creating an Open Source Drilling Community.

Full Description


Date and Time

Wed, Dec. 14, 2022

11:30 a.m. - 1 p.m.
(GMT-0500) US/Central

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Location

MetroNational (Memorial City complex)

960 Memorial City Way
Houston, Texas 77024



Group(s): Data Analytics